Sound Insulating Windows Double Brick

Home Products Glass Benefits Testimonials FAQ Order Installation Technical Delivery Employment Contact
 
       
 
Double Brick  
   

The most important part of the installation procedure comes before you even have your windows.

 
       
 

It is critical that you measure your old window opening properly and accurately. Pvc windows are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. Most windows and doors are manufactured to +/-2 mm accuracy so ideally you should get the closest fit possible.

We recommend the installation and glazing of Window Factory Double Glazed Windows and Doors be carried out by qualified technicians (such as window installer and glazier) or builders. However, we have had many enquiries from DIY enthusiasts for supply only. We are happy to provide Double Glazed Windows and Doors on a supply only basis, but feel that for some of our clients, the installation work performed by themselves or independent trades people has compromised the quality of our windows and doors somewhat. For instance, in the event of a large gap between the wall and window, which is not covered or filled, there will be a decrease to the noise insulation and energy efficiency of the window or door.

Please note that we will not be responsible for incorrect installation if we did not install your windows and doors, and we suggest that you contact the responsible party who performed the installation work.
We have been very successful at fixing poor installation of Double Glazed Windows and Doors - even those supplied by our competitors, but a fee is payable for this service, which depends on the complexity of the job and the quantity of items involved. We also offer a consultation service for builders if they are unfamiliar with Pvc windows.

The errors of judgement of some clients have led us to the creation of avoid-a-DIY-disaster installation tips. Please note that this information intended to be used as suggestions on what to look out for, based on our experience in correcting many problem installations, rather than a step-by-step guide to installing the Double Glazed Windows or Doors. Every installation may have unforeseen difficulties ranging from the weather to architectural challenges which may require an experts knowledge and experience to resolve, and although we took care in providing accurate information, please don't take complete reliance on it.

Tools Required:

  • Gloves, Goggles
  • Tape Measure, Spirit Level, Pencil
  • Electric screwdriver, Nail Gun (may be required)
  • Hand Drill, with 3, 3.5 or 4mm drill bits
  • Screws see below for sizes
  • Any type of Saw (to cut an aluminium angle)
  • Expanding foam
  • Window Packers - 1, 3, 7, 12mm

Before starting it may be prudent to first check the size, style and position against order. The Double Glazed Window may be perfectly installed, but if it is upside-down or meant for another room - the plan is compromised!

As uPVC Windows are not designed to be loadbearing, a lintel may be required above the window. If you are unsure, please consult a qualified fitter/surveyor. The new window should be approximately 10 mm smaller in height and width than the brick opening. Clear around the site of window, removing curtains/blinds/ornaments etc

Removal of Existing Windows and Doors

Prepare the immediate site by covering with durable dustsheets inside and out. Using screwdriver/nail bar remove all opening sashes. To remove glass in remaining window fixed lights, carefully crack glass with the aid of a screwdriver/punch and light hammer.

Always start at the top corner from inside the window, remove cracked shards and deposit into plastic bin. With the aid of a Stanley knife on inside of window, break plaster seal around periphery of window frame.

Using crosscut saw, cut through the remaining vertical (mullion) and horizontal (transom) frame members and remove. Paying attention to minimise damage to plaster, brickwork and damp proof membrane cut through the outer frame jambs head and cill of the window frame.

With careful application of the nail bar, it should now be possible to lever the framework away from the plaster line with minimum disturbance. Remove any projecting cement accumulations with your masonry chisel and clean away any debris around the opening.

Fitting New Double Glazed Windows and Doors

Cill (where required): Position the cill profile onto the brickwork, such that the up stand is snug against the plaster line of the jambs (it may be necessary to trim the 'horns' to fit around the brickwork. Using the plastic packers, level the cill with approximately 5mm clearance between it and the brickwork. Secure the cill to the brickwork using the 8 x 100 mm fixing bolts positioned approximately 150 mm from each end and at 600 mm centres thereafter. Check for level and do not over tighten the fixing bolts. Run a bead of silicone along the back edge of the cill up stand. Using silicone or superglue, secure the end caps into position. They may need trimming to size if the cill horns have been cut around the brickwork.

Remove all glazing beads from the window frame, marking them accordingly to ensure they can be replaced into the original position.

Offer the new window into position, with the base snug against the cill up stand, ensuring a tight seal into the bead of silicone.

Clean off any excess silicone, which might occur. With spirit level, ensure the new window is positioned vertically and where appropriate hard up against the plaster line.

Wedge the window into position using the plastic packers provided. Do not bend the framework by over packing.

Open the vents of the window to enable access to the outer frame jambs. Using #8 x 40 posidrive screws, secure the bottom of the window to the cill, 150 mm from each internal corner and 600 mm centres thereafter. Secure the window jambs into the brickwork surround using 8 x 100 mm fixing bolts, again 150 mm from each corner and at +/- 600 mm centres thereafter.

In all cases ensure that the screw heads are not standing proud as this may interfere with the glass positioning. It is not advisable to attempt bolt fixing in the head of the window, as this may permanently damage the structural lintel of your window, the best solution for fixing the head is to use expanding foam. Close and lock all opening sashes, check for square ness within the outer frame.

   
   

Glazing of New Double Glazed Windows and Doors

Prior to moving the glass sealed units into the approximate aperture, it is necessary to position 25 x 100 x 15 glazing bridges into the frame recess. A dab of silicone will secure the packer in place in preparation for the next step. Position a 28 x 100 x 5 glazing packer onto the bottom glazing bridges. In the case of side hung sashes also glue or silicone secure an additional 28 x 100 x 5 glazing packer onto the glazing bridge opposite the hinge side. Locate the appropriate glass sealed unit into the aperture, resting squarely on the glazing packers, ensuring the glass is central within the opening. Push the glass back into the rebate as far as it will go without using undue pressure.

Using hand pressure only, position additional 2 mm glass packers to square up where necessary. Gently unlock and open the sashes to check that no binding occurs within the locking system and no movement occurs between the glass and frame, minor glass packer adjustments may be necessary to achieve perfect squareness. Clip back the pre marked glazing beads into the original position in the following order first - top, second - bottom, then sides. Carefully gun a bead of silicone between the outside masonry and window frame periphery, wiping off any excess. Similarly, gun a thin bead of acrylic between the inside plaster and window from the periphery.

Glazing also requires use of additional tools comprised of:

  • Glass suction cups/ vacuum cups
  • Rubber or plastic hammer
  • Glass/ Glazing packers
  • Silicon or plastic glue

Final Step of installation for Double Glazed Windows and Doors

Remove all protective tape from the faces of the window frame, clean where necessary with warm soapy water. When the window is installed, check its operation (unless fixed panel). You should not have to use force to open and close the window, and it should be airtight when closed. The sash should fit into the frame and there should be no gaps between frame and sash and frame and wall when closed. If the window or door looks crooked it has not been correctly installed. To check for operation, open the sash a few times and check if the operation is smooth and comfortable.

 
 
 
 
 
 
 
 
 
     
 

New Construction

 

Installation of Double Glazed Windows in new homes or buildings is usually performed by the builder and his team, however, we are prepared to quote and provide an installation service if required. Installation fee is calculated on a per item basis and depends on the size and quantity of the items. The installation quote ordinarily includes glazing, but we can also provide a quote for installation excluding glazing, or a glazing only installation - we are flexible and understand that client circumstances vary.   Get all the facts on double glazed new construction

 
     
 

Replacement

 

Installation of replacement double glazed windows and doors or for new constructions includes removal but not disposal of existing windows, and includes glazing, which involves fitting glass into the frame.
If you hired a builder to manage the installation, but they are unfamiliar with upvc, we provide consulting services to ensure the windows installation is trouble free.   More info on double glazed replacement

 
     
 

Secondary

 

Installation of Secondary Double Glazed Windows and Doors involves installing the new Double Glazed Window behind the original window frame, which is retained, so the secondary window becomes adjacent to the existing window.
Installations of Secondary Double Glazed Windows usually take less time than replacement double glazed windows (depending on window size, shape and glazing) and without the inconvenience that can occur during window replacement such as delays on site because of architrave removal/replacement, other site works such as painting etc.   For a detailed discussion on the subject of double glazed secondary click here

 
     
 

Clading

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Get the answers on your questions on double glazed clading on this page

 
     
 

Single Brick

 

Awning windows have both federation and contemporary architecture applications. Our windows are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our windows can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being.   Get the answers on your questions on double glazed single brick on this page

 
     
 

Sealing

 

Many people have the impression that all silicone gels on the market are the same, but we have found that their properties and, therefore, suitability varies dramatically. Generally, the descriptions of silicone offer little information as to the correct grade and type for a given application, and because of performance variability, there is no one type of silicone sealant that should be used for everything. Using the incorrect silicone or improper use may cause joint failure, contamination of surfaces because of poor application, excessive movement in the sealed joint.   For more information double glazed sealing

 
     
 

Measuring Your Window

 

The most important part of the installation procedure for double glazed windows and doors, comes before you even order your windows. It is critical that you measure your old window opening properly and accurately. Pvc double glazed windows and doors are custom-built and can't be returned if the size ordered was inaccurate. This is why for all replacement windows and doors and some new constructions, our trained technicians will take their own measurements before manufacture. All of our double glazed windows and doors are manufactured to a high accuracy, so ideally you should get the closest fit possible.   Get all the facts on double glazed measuring your window

 
     
 

Double Glazed Windows and Doors Pty. Ltd.

 
       
  0423 221 942  
  contact@doubleglazedwindows.net.au  
 
 
     
 

Stacker Door

 

The Double Glazed Stacker Door has two or more (upto 6) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Doors, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Doors you need not worry about furniture placement or possible exterior obstacles. These doors feature ease of operation and maintenance, a universally appealing design that will complement any modern home.   Get all the facts on double glazed stacker door

 
     
 

Sliding Door

 

for a natural and continuous entry into the outdoor entertaining area, which defines any modern home, choose Window Factory Double Glazed Sliding Doors. Functional, intelligent and convenient are the defining characteristics of our Double Glazed Sliding Doors. All our doors are quipped with high quality hardware for effortless opening and closing enhance all these aspects. We combine efficient technology for Double Glazed Sliding Doors with sophisticated design creating that indispensable convenience for your home. Popular with contemporary homes, our Sliding system offers additional benefit of saving space and when used with mirrored glass, can even serve as a room divider for guest privacy.   For more information double glazed sliding door

 
     
 

Shape Window

 

All of your senses work to appreciate a building and its components and this involves time and space: thermal and acoustic and tactile sensations, as well as memories and associations. Uniquely designed windows can even bring about a whole repertoire of past experiences and future hopes, based on your emotions and tastes. Through compellingly perceptive rethinking of the configurations of members, joints and welding processes, we are able to manufacture almost any shape and size, only limited by your imagination! Ultimately, shape windows are a symbol of your creativity and individuality.   Extra information about double glazed shape window can be found here

 
     
 

Tilt & Slide Door

 

Our Double Glazed Doors are more than just apertures for light and ventilation - they can be a major spectacle offering a connection to heaven and earth. With the right advice about placement and size, our Double Glazed Tilt and Slide Doors can improve comfort, utilize daylight and natural ventilation for improvement in overall health and well being. Window Factory Tilt and Slide Doors are the most innovative and attractive deck/ garden or balcony doors available. Not only do they boast the tilt option of other popular styles, but the Tilt and Slide Doors were also designed to maintain our reputation for high performance.   Get the answers on your questions on double glazed tilt & slide door on this page

 
     
 

Tilt & Turn Window

 

Every day we face tough new challenges and innovate according to our clients' needs and desires, leaving a lasting impression on everyone with our Double Glazed Windows. The most versatile and flexible window that retains its popularity through the changing trends in architecture and interior design is the Double Glazed Tilt & Turn window, which adapts to the users intention to ventilate, clean or insulate through unique hardware and security features. As well as the possibility of opening inwards or outwards, by turning the handle, clients will have the option to tilt the window inside slightly and ventilate or clean the window easily. And of course, for extraordinary performance in acoustic and thermal insulation for full control of the environment inside your home, you will be close it shut and lock it indefinitely for extra security.   Get all the facts on double glazed tilt & turn window

 
     
 

Composite Door

 

The Composite Door is gaining in popularity with great speed for clients wanting noise insulation, strength, durability and security. All our Composite Doors contain a solid interior, which is made with reinforced materials, allowing our clients to gain increased security over even a solid wooden door, and will no doubt keep the insurance provider pleased. Composite doors are extremely strong, so they don't buckle, dent or warp, because they are designed to look better and provide more security for a longer period, than wooden or glass alternatives, yet they are very price competitive. The surface contains a glass reinforced polymer material and will not fade or lose colour. Additional feature includes advanced properties that shield from the weather, to ensure you have value for money in a door that lasts for decades, not just a few years.   Supplementary advice on double glazed composite door

 
     
 

Awning Window

 

Double Glazed Awning Windows allow the window sash to swing outward rather than inward or up and down, so they can be located in may places around the home and easily arranged next to other window types. The awning window is the ideal window type for homes in the temperate climate zone, or homes that are positioned to take advantage of natural ventilation or breeze. Double Glazed Awning windows are made with compression and weather seal and provide higher air-tightness, energy-efficiency and acoustic insulation than other window types such as sliding and double-hung windows. Double Glazed Awning windows have a variety of applications due to their versatility and durability, and are particularly attractive option for contemporary homes because our Awning windows are manufactured locally to an indisputably imposing standard, impressing even the most discerning clientele.   Continued on the double glazed awning window page

 
     
 

Stacker Window

 

Self sufficient and allowing for maximum natural ventilation, Double Glazed Stacker Windows slide and fold effortlessly demonstrating the refined taste of an intelligent consumer. Double Glazed Stacker Windows can create a vast amount of space along with an inviting contemporary character, and re-create a glass wall effect because they are not constrained to the same limitations of casement, awning and tilt & turn windows where the openings are restricted. The Double Glazed Stacker Window has two or more (upto six) panels, with one panel sliding past another, and all of the panels resting or being 'stacked' on one or two sides. They are a great alternative to Bifold Double Glazed Windows, when the client prefers the sliding style over the Bifold, or when space is at a premium, since with Stacker or Sliding Double Glazed Windows you need not worry about furniture placement or possible exterior obstacles. These windows feature ease of operation and maintenance, and a universally appealing design that will complement any modern home.   For more information double glazed stacker window

 
     
 

Side Hinged Window

 

A meticulously controlled work process allows increased speed and economies of scale advantage in production and assembly. The design elements in the classic Side Hinged Double Glazed windows are sometimes subdued, but fundamentally enriching - aesthetically and through improved comfort. The classic design allows to emerge important elements such as a strong sense of mass, structural legibility and strength with clear proportional relationships between solid and void. Side Hinged windows are similar to Casement windows, but open out and provide the highest possible acoustic and thermal insulation. Side Hinged windows are uncomplicated and cost-efficient, and when combined with our double glazed units, and offer exceptional improvements in performance when compared against ordinary aluminium or wooden windows. With architect's help, the Side Hinged Double Glazed windows will no doubt encourage inhabitants or users to gain architectural delight from their serendipitous journeys throughout the home.   Get the answers on your questions on double glazed side hinged window on this page

 
     
 

Tilt & Turn Door

 

When design and utility are a priority, our cutting edge technology is sure to impress! For exceptional thermal and acoustic performance coupled with trouble free maintenance and ingenious design, this Door will exceed your expectations. The inward swinging Tilt and Turn Double Glazed Door, operates in the same way as the Tilt and Turn Double Glezed Window, and is built with the same care and precision that any window and door deserves. Special high quality hardware allow a single handle to operate all three functions: multiple security locking points for safety when locked, special hinges allowing the window to tilt inside for gentle air flow, and of course, the fully opening 'turn' function for maximum air flow and ventilation.   For more information double glazed tilt & turn door

 
     
 

Glass Warranty

 

Irrespective of the type of glass you choose for your windows and doors, you will be reassured of high quality through our warranty committment to you. All the glass we use in our windows and doors comply with Australian standards. We will repair or replace the insulated glass unit found to be defective within the applicable period and in accordance with the purchase contract.   More info on double glazed glass warranty

 
     
 

Warranty

 

Double Glazed Windows and Doors recognizes every purchase is a significant investment in your home, and we do everything to ensure the double glazed windows and doors you purchase pay for themselves long after you are so comfortable you forget they are there. Double glazed windows and doors will not require replacement for many years and to guarantee superior performance we use only high quality profile, double glazed units and hardware. Our relationship with clients doesn't end when the job is complete, Double Glazed Windows and Doors are available to you for any help. Additional information on double glazed warranty can be found at this location.   More info on double glazed warranty

 
     
 

Environmentally Friendly

 

Our Upvc Windows and Doors are ecologically sustainable in many ways: they are 100% recyclable; the non-lead stabilizers make the profile safe for children upvc products even have medical applications in neonatal care, save energy and carbon emissions by being thermally efficient; do not contribute to deforestation or alumina smelter pollution. Research shows that the most promising potential for lowering environmental impacts of windows is expected to be through the optimisation of the design and specific construction processes, which means increasing the quality of the windows with respect to their main function of saving heating energy in the use phase e.g. lowering the specific heat loss. Raising the amount of secondary material used, or lowering the amount of material required for the same function, may be another ground for optimization of the constructions.   Extra information about double glazed environmentally friendly can be found here

 
     
 

Delivery Schedule

 

Double Glazed Windows and Doors strive to deliver your order of double glazed pvc products in the shortest possible time to maintain high standards of service and efficiency. Normally delivery occurs 2-6 weeks after order, at an agreed date, however delivery times are dependent on size & complexity of your order as well as your location. Customers are also welcome to make their own arrangements to pick up the double-glazed windows and doors from our pvc window and door manufacturing facility.   Great suggestions and more on double glazed delivery schedule can be found here

 
     
 

Corrosion Resistance

 

Window Factory Double Glazed Windows and Doors exceed expectations in many hostile environments that are not suitable for other types of materials. Due to the unique properties of upvc, the frame maintains high tensile strength and modulus over a moderate temperature range, low thermal conductivity, and excellent chemical and corrosion resistance to a variety of aggressive substances. In general upvc has good acid and alkali resistance as well as excellent vapour barrier properties and excellent UV resistance. Upvc frames provide many construction advantages due to the material's inherent corrosion resistance, lightweight, ease of fabrication, and other labor-saving characteristics. In addition, upvc frames are high precision and can be manufactured to a tolerable value of +/-3mm, which is ideal for demanding architectural applications.   Get the answers on your questions on double glazed corrosion resistance on this page

 
     
 

IGUnit Glass

 

or Double Glazing is described as two or more lites of glass spaced apart and hermetically sealed to form a single glazed unit with an air gap between each lite. As the name suggests, the most important function of and IGU is to improve the thermal performance of glass when used in architectural applications. It is common to find two panel of glass and they are therefore also referred to as double glazing units. Triple glazing units are rare but serve their owners well in very cold climates. Insulated glazing may be framed in a sash or frame. IGU made of glass is called insulated glass.   Continued on the double glazed igunit glass page

 
     
 

Euroslide Staker

 

The all-round customer-friendly double glazed products offer an enhanced appearance as well as superior fabrication ease and performance. Together, the advanced form and function of sliding window system ensure lasting high quality, simple installation and satisfied customers. The Rehau Euroslide Design can be used to make a wide variety of upvc sliding double glazed windows and doors. Three main categories of pvcu window and door design can be fabricated.   Continued on the double glazed euroslide staker page

 
     
 

PrestigeD T84

 

Rehau quality stands for ambition and power, and these ideas are represented well in the Prestige casement upvc window and door system. The thickness of glazing ranges from 5mm to 33 mm. This double glazed window and door system comes with an overlap that measures 8 to 10 mm located between frame and sash, and this overlap not only helps to eliminate water infiltration and dust penetration, but also aids in saving energy consumption. Design optimisation of reinforcement chambers makes the double glazed window and door made of this profile highly resistant to high wind pressure.   More info on double glazed prestiged t84

 
     
 

Safety

 

Double Glazed Windows and Doors are committed to protecting our staff, customers, associates and public from risk and injury associated with working with windows and glass products. Most accidents are preventable, and we provide extensive training for our staff to deal with various situations and armed with knowledge and experience, we are confident they are well prepared for uncertainty. Double Glazed Windows and Doors maintain an effective OH&S plan that not only complies with the law, but also is continuously improved as we try to uphold the highest level of safety that reaches beyond minimum legal requirements.   Get all the facts on double glazed safety

 
     
 

Factory

 

Double Glazed Windows and Doors' focus is to keep the costs down - and this is transferred to the client in form of lower prices. Our staff are constantly maintaining and improving our processes for maximum automation and efficiency to maintain leadership and set high standards in the double glazing industry. In order to compete on price, Double Glazed Windows and Doors have created a lean business, and due to almost complete automation using high tech machinery, a considerably better class and value double-glazed product. Continued on the double glazed factory page.   Extra information about double glazed factory can be found here

 
     
 

Noise Insulation

 

Noise pollution is often overlooked as a hazard to health, yet numerous studies have linked prolonged exposure to high levels of noise can be detrimental to your hearing, but also can increase stress and blood pressure, cause gastric problems as well as headaches, migraines and anxiety or depression. Get rid of unwanted noise and enjoy many other benefits of Upvc Double Glazed Windows, boasting potential noise reduction of 45dB, they will prove more effective than sleeping pills for an undisrupted well deserved rest! Consult with us about your acoustic insulation needs, and our expert staff will recommend the most efficient glazing and window style to meet your requirements and maximize value for money. There are thousands of glazing combinations which can affect insulation performance significantly, here you can learn about noise, its effects, how to manage it and in order to make a more informed choice of windows and doors for your home.   Get the answers on your questions on double glazed noise insulation on this page

 
       
 

Double Glazed Windows and Doors Pty. Ltd.

 
  0423 221 942  
  contact@doubleglazedwindows.net.au